Grinding Oils at the Point of Cut
Understanding how grinding oil works is more than flooding the work-piece, coolant needs to be applied at the point of the cut to gain maximum results. Coolant is vital in the grinding process because it removes heat at the work site, reduces friction, and produces more material removal. Most importantly, industrial grinding oils removes more material without any damage to the work-piece.
There are a lot of grinding oils available today, and always use the right oil for the material and application. Owners of industrial machine shops can benefit from using quality grinding oils like Masterall that can reduce shop cost, scrap, and produce quality parts each time. When the right oil is applied to the work-piece being cut, it can help business owners in this sector to save a substantial amount of money.
A lot of industrial business owners are unaware of this fact and have been grinding away lost revenues due to the wrong cutting oil for the application. All-purpose grinding oils that are bought in five-gallon buckets for budget reasons and are used on all materials in the shop is a big mistake. There are different types of steel, iron, ferrous and non-ferrous metal alloys that have a unique chemical composition that requires the right synthetic or water-soluble oils to properly cut away the material without causing damage to the work-piece or the cutting wheel.
Achieving a quality product that can be mass produced relies on grinding oil arriving at the point of the cut, the proper velocity, and the correct volume. It is also important to examine the contact point. The arc is the main portion of the grinding wheel that meets the work-piece. The longer the arc, the more vital lubrication becomes. Velocity is also another vital component as the tool and coolant should be moving at the same speed at the point of the cut to gain the maximum benefit.
Maintenance and Management
Managing the coolant is vital no matter the type of industrial machinery that is being used, but it plays a bigger role for grinding because of the size of swarf being shaved off work-piece. This can contaminate coolant and make it less effective for the next work-piece. Using the right type of grinding oil coupled with coolant management can increase productivity, improve quality, prevent excessive disposal, and most importantly, decrease shop cost.
With any grinding, the wheel dressing and type of wheel will determine what type of coolant should be used. If stock removal is the goal with a course wheel, then a vital component is cooling, and a water-based coolant is essential. A lot of business owners do not allow oil-based coolants in the shop because of the risk of fire and contaminants in the atmosphere that can create health problems. Proper ventilation is required for the use of oil-based coolants and water-based coolants are a preferred coolant for some industrial business owners due to this fact.
For a great line of industrial coolants that can work in any environment and reduce shop cost, please feel free to visit our quality site for a full line of Masterall cutting oils and get to the point of the cut.